59SKUs
Final part numbers launched into production
CASE STUDY
BEPC supported the transfer of sports-medicine manufacturing operations to Juárez, coordinating validation, documentation readiness, and production ramp-up during pandemic-era constraints.

59SKUs
Final part numbers launched into production
603
Manufacturing documents completed for pilot revision
13of 143
Critical equipment systems validated in prioritized strategy
The transfer had to be executed during the COVID-19 pandemic, with international travel restrictions, limited onsite resources, cross-cultural coordination needs, and time-zone differences between global cross-functional teams.
BEPC provided project management support for the transfer, helping coordinate cross-functional teams, validation priorities, documentation readiness, and production ramp-up activities.
The team relied on structured remote coordination, disciplined documentation tracking, and prioritized validation planning to keep the transfer moving despite limited travel and onsite availability.
The transfer established a scalable Juárez manufacturing footprint for sports-medicine products, strengthened supply-chain resilience, expanded capacity, and positioned the site to support future demand while maintaining expected MedTech quality standards.
Metric
Production launch
Baseline
Transfer from Switzerland required
Result
59 final part numbers launched
Change
Production enabled in Juárez
Why it matters
Expanded the manufacturing footprint
Metric
Documentation readiness
Baseline
Pilot revision package required
Result
603 manufacturing documents completed
Change
Documentation package prepared
Why it matters
Supported validation and production activities
Metric
Equipment validation
Baseline
143 equipment systems in scope
Result
13 critical systems validated first
Change
Prioritized validation strategy
Why it matters
Reduced overall validation timeline risk


“Moving production from Switzerland to Juárez only works if quality arrives with it. BEPC's coordination of validation, documentation, and ramp-up gave us a scalable footprint that meets the same MedTech standards our customers expect anywhere in the world.”Director of Operations - Global sports-medicine device manufacturer (name withheld)
Partners & standards
MedTech manufacturingCross-functional transfer teamsProcess validationManufacturing documentationProduction readiness
Last reviewed: July 2026
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