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CASE STUDY

Manufacturing transfer

Transferring sports-medicine manufacturing from Switzerland to Juárez

BEPC supported the transfer of sports-medicine manufacturing operations to Juárez, coordinating validation, documentation readiness, and production ramp-up during pandemic-era constraints.

Industry
Medical Devices
Service
Project Management / Manufacturing Transfer
Project type
Line transfer
Geography
Switzerland to Ciudad Juárez, Mexico
Transferring sports-medicine manufacturing from Switzerland to Juárez

59SKUs

Final part numbers launched into production

603

Manufacturing documents completed for pilot revision

13of 143

Critical equipment systems validated in prioritized strategy

The challenge

The transfer had to be executed during the COVID-19 pandemic, with international travel restrictions, limited onsite resources, cross-cultural coordination needs, and time-zone differences between global cross-functional teams.

Objectives

  • Transfer sports-medicine manufacturing operations from Switzerland to Mexico
  • Support knowledge transfer, process validation, and documentation readiness
  • Launch final part numbers into production
  • Maintain quality, regulatory, and business-continuity requirements

BEPC's role

BEPC provided project management support for the transfer, helping coordinate cross-functional teams, validation priorities, documentation readiness, and production ramp-up activities.

Scope & approach

Coordinated end-to-end transfer activities from Switzerland to Mexico
Supported knowledge transfer between global teams
Prioritized validation strategy for critical equipment systems
Enabled production ramp-up while maintaining quality and regulatory standards

The team relied on structured remote coordination, disciplined documentation tracking, and prioritized validation planning to keep the transfer moving despite limited travel and onsite availability.

Outcomes

The transfer established a scalable Juárez manufacturing footprint for sports-medicine products, strengthened supply-chain resilience, expanded capacity, and positioned the site to support future demand while maintaining expected MedTech quality standards.

Metric

Production launch

Baseline

Transfer from Switzerland required

Result

59 final part numbers launched

Change

Production enabled in Juárez

Why it matters

Expanded the manufacturing footprint

Metric

Documentation readiness

Baseline

Pilot revision package required

Result

603 manufacturing documents completed

Change

Documentation package prepared

Why it matters

Supported validation and production activities

Metric

Equipment validation

Baseline

143 equipment systems in scope

Result

13 critical systems validated first

Change

Prioritized validation strategy

Why it matters

Reduced overall validation timeline risk

Visual evidence

Clean medical-device manufacturing line representing transferred production operations
Manufacturing-transfer visual for production ramp-up and line readiness in Juárez.
Anonymized transfer map from Switzerland to Juarez with manufacturing milestones
Transfer map visual representing Switzerland-to-Juárez coordination and validation milestones.

Trust & references

Moving production from Switzerland to Juárez only works if quality arrives with it. BEPC's coordination of validation, documentation, and ramp-up gave us a scalable footprint that meets the same MedTech standards our customers expect anywhere in the world.

Director of Operations - Global sports-medicine device manufacturer (name withheld)

Partners & standards

MedTech manufacturingCross-functional transfer teamsProcess validationManufacturing documentationProduction readiness

Last reviewed: July 2026

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